For the procedure that is ancient printing on fabric adjusted by having a very rapid duration of development and modify in the last 10 years.
Screen-printing fabric using flat screens has become the well-established method of applying colour and style to fabric as yet. This technique was suitable for medium to large runs. For extremely high volume, rotary screen-printing was the conventional process. The create costs to engrave and produce the screens were extremely high but because with the size of runs we were holding the most economic.
Small runs are not economic using either of those methods for fabric printing. This made the tiny runs very expensive due to the high create costs along with the flag and banner market small runs were usually either hand printed, appliqued or embroidered.
Then along came the newest technique of fabric printing. Digital fabric printing introduced an entirely new concept whereby small runs could be done at the cheaper cost. Printing digitally onto fabrics made from polyester now has reached new heights because of continuous development work by fabric manufacturers that are focused on this form of printing on fabric.
Stunning answers are now being achieved on fabrics which will be affecting many applications from flags, banners, artist’s canvas, exhibition graphics, mobile displays, stretch display systems, theatrical back drops, pos displays, furniture, window blinds, roller blinds etc. Printing on fabric for this ever-increasing array of applications demands careful and continuous development and research. This ensures the fabrics perform well when applied to many digital printing machines using the wide mixture of inks from dye-sub water-based inks to UV, solvent and latex inks.
Printing fabrics using dye-sub water-based direct to polyester textiles requires complex chemistry deciding on the fabric so that the printer provides the optimum performance in the ink, machine and rip used. This will then give high definition, brilliant strong colours and when necessary for flags excellent print through, for every type of printing on fabric.
Although dye-sub printing polyester fabric probably produces the the best results advances in UV inks means that results have improved dramatically lately. The inks are becoming more flexible making suitable for textile printing. Also Latex ink technology entails these inks are compatible with textiles. This really is further proof the value of fabrics for digital printing where textile is replacing traditional media including PVC. Machine and ink manufacturers have responded well for this challenge by adapting machines and the inks.
A current development has seen the introduction of two beneficial to our environment compostable and biodegradable fabrics called Gossyp (cotton) and Chorus (jute). Printing on fabrics which can be compostable and biodegradable is becoming increasingly more crucial as landfill taxes always rise and not forgetting that polyesters fabrics can of course be recycled. This is especially very important to those companies that are alert to the growing interest in more green products.
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