For a method that is ancient printing on fabric moved through a very rapid duration of development and modify within the last ten years.

Screen-printing fabric using flat screens has become the well-established technique for applying colour and design to fabric as yet. This method was suited to medium to large runs. For high volume, rotary screen-printing was the conventional process. The build costs to engrave and convey the screens were high but because of the size runs these were the most economic.

Small runs just weren’t economic using either of those processes for fabric printing. This made the tiny runs very expensive due to the high create costs as well as in the flag and banner market small runs were usually either hand printed, appliqued or embroidered.

Then along came the modern strategy of fabric printing. Digital fabric printing introduced a completely break through whereby small runs could possibly be done in a less cost. Printing digitally onto fabrics made from polyester has now reached new heights as a result of continuous development work by fabric manufacturers that are committed to this manner of printing on fabric.

Stunning results are now being achieved on fabrics and this can be observed in a variety of applications from flags, banners, artist’s canvas, exhibition graphics, mobile displays, stretch display systems, theatrical back drops, pos displays, furniture, window treatments, roller blinds etc. Printing on fabric just for this ever-increasing variety of applications demands careful and continuous research and development. This ensures the fabrics succeed when used on a variety of digital printing machines with the wide combination of inks from dye-sub water-based inks to UV, solvent and latex inks.

Printing fabrics using dye-sub water-based direct to polyester textiles requires complex chemistry signing up to the fabric to guarantee the printer gets the optimum performance through the ink, machine and rip used. This will then give high-definition, brilliant strong colours then when necessary for flags excellent print through, for all types of printing on fabric.

Although dye-sub printing polyester fabric probably creates the the best results advances in UV inks signifies that results have improved dramatically lately. The inks are becoming more flexible making ideal for textile printing. Furthermore Latex ink technology also means these inks are compatible with textiles. That is further proof of the value of fabrics for digital printing where textile is replacing traditional media like PVC. Machine and ink manufacturers have responded well for this challenge by adapting machines and the inks.

A recent development has seen the creation of two green compostable and biodegradable fabrics called Gossyp (cotton) and Chorus (jute). Printing on fabrics which might be compostable and biodegradable is becoming a lot more significant as landfill taxes still rise instead of forgetting that polyesters fabrics can obviously be recycled. This is particularly important for those companies who are alert to the growing interest in more green products.
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