Just how can a liquid which has just 5 carbon atoms, 2 oxygen atoms and eight hydrogen atoms be used for heavy duty purposes where thermal resistance, electrical resistance and mechanical strength is of prime importance? The answer depends on a word – “Polymerisation”.
Through this infographic, we trace your way of MMA (Methyl Methacrylate), a liquid monomer which is polymerised to lead to PMMA polymer (Polymethyl Methacrylate), and it is various grades.
MMA could be polymerised to PMMA through solution polymerisation, emulsion polymerisation and bulk polymerisation techniques. Each one of these reactions happen in the use of a catalyst. The resulting pmma polymer could be modified to various shapes, sizes and forms based on the additives.
Various grades of SUMIPEX®, the Polymethyl methacrylate resin manufactured by Sumitomo Chemical, which might be obtained on adding additives are:
• ‘High Impact Grade of SUMIPEX® PMMA’ – Properties like high flow and good heat resistance get this suitable for manufacturing extruded sheets/ pipes/ rods, construction materials, automotive parts and industrial applications
• ‘Extrusion Grade of SUMIPEX® PMMA’ – Good extrusion molding characteristics, high surface hardness, superb weatherability and ideal chemical resistance include the properties of this grade that favour its use in extruded sheets/ pipes/ rods.
• ‘Heat Resistant Grades of SUMIPEX® PMMA’ – Excellent heat resistance, excellent surface hardness and mechanical strength enables the usage of this grade in automotive parts for example tail lamp, instrument cluster, optical Lens, general lamps, etc.
• ‘Optical Grades of SUMIPEX® PMMA’ – With excellent heat resistance and flow properties, the optical grades with extremely low numbers of foreign contaminants can be used for light Guide panels and optical lenses.
• ‘High Flow Grade of SUMIPEX® PMMA’- With characteristics like high-flow during injection molding and good moldability, this grade is recommended for intricate parts and thin-wall parts molding for example watch and clock cover, lighting cover, name plate, house ware, etc.
• ‘General Purpose Grades of SUMIPEX® PMMA’ – General Purpose Grades determine difference between normal and optical grades/special grades. General Purpose Grades like MH, LG, LG2, etc. will comw with under “Extrusion Grade”, “Heat Resistance Grade” and “High Flow Grade”. With balanced properties for example heat resistance and mechanical strength, this grade is acceptable in making massive amount products for example house ware, stationery, telephone buttons, piano keys, electrical accessories, ornaments, etc.
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